Archive for October 11th, 2009
Anti-manufacturing
I finally found time to take my primary set of pipes to master craftsman Thomas Doucet in Niagara Falls, Ontario, for refurbishment. Thomas reconditioned the dilapidated John Wilson MacDougall of Aberfeldy set liberated after 30 years from his widow, and subsequently sold for $13,000 to Troy Guindon. Doucet has established a name for himself for his meticulous attention to detail, and to the traditional and painstaking methods of bagpipe-making, so I’ve entrusted him with these 1936 silver-and-ivory Lawries.
In addition to refinishing them, Thomas will correct wear in the middle bass-section, nip a few hairline cracks before they get worse, polish bores and recreate to Lawrie specs a matching blowpipe with wide-aperture plastic insert.
Interestingly, Thomas isn’t a piper, and seemed to come about his business somewhat by happenstance, learning the trade by working with the late Jack Dunbar, who of course learned his trade at Peter Henderson’s in Glasgow.
Coincidentally, I’d been reading Piano: The Making of a Steinway Concert Grand by James Barron. The book tracks the manufacture of a single $90,000 piano from the point of order, to the sourcing of wood, through every minute aspect of the labourious process until the nine-foot-long instrument’s completion. At the end you understand why the Steinway brand carries such gravitas and luxury – not to mention why the company’s flagship model is so freaking expensive.
While Steinway since 1853 was often enticed to employ new manufacturing methods and technologies, the company steadfastly resisted, at least when it came to their more major instruments. Almost all of the dozens of stages of manufacture are the same as they were 156 years ago. While Japanese piano-makers were gobbling market-share, Steinway resolutely decided to adhere to what they now refer to as “anti-manufacturing.”
I like this notion. While new technologies are developed to streamline processes and, presumably, push out more product with lower manufacturing costs to make more money, when it comes to great musical instruments, craftsmanship is everything.
It seems to me that most bagpipe-making through the 1960s, ’70s and ’80s may have been seduced by new technologies, and that’s why you infrequently see a top player with an instrument of that vintage.
But there are top soloists today playing drones from the last 10 years made using “anti-manufacturing” processes – that is, the traditional ways developed and perfected by MacDougall, MacRae, Henderson and Lawrie.
In an age of cheap, convenient, disposable product everywhere we turn, the bagpipe industry is again being led by those who commit to quality, sacrificing prosperity for the sake of the superior.